Injection machines are a crucial part of the manufacturing process and must be maintained correctly to keep up with production demand. If you don’t have your machine backed up, it can cause irreparable damage that could set your company back months or years. This article will look at how backing works and why it’s essential. As well as some tips on ensuring you’re doing everything right.
Comprehensive inspection and service
A thorough inspection and service is the first step toward a successful preventative maintenance program. An assessment aims to identify potential problems that can be rectified before they occur or develop into significant equipment failures.
The first step in any effective inspection program is establishing what inspections are required and how often they should be performed on your machine. There should also be a procedure for recording all test results so they can be referred later if necessary.
Once you have established the type of inspection required, it’s time to find out what you need to look for during each step of your inspection process by consulting your machine manufacturer’s recommended maintenance schedule (RMS). An RMS will stipulate when certain areas of your machine need inspecting and what tests need to be conducted during these inspections. This information should also tell you how often each site requires checking based on hours used per day or year. This helps ensure nothing gets missed because it has not been inspected regularly enough! Finally, ensure that all test equipment (such as instruments) required by OSHA regulations are calibrated every six months using the manufacturer’s written calibration procedures. This provides accurate readings throughout their service life.
Make sure your machine is backed up correctly.
The backing is an essential part of your injection molding machine. It keeps your mold from moving while you’re using it so that the plastic flows smoothly into the cavity. Without proper backing, your device will experience wear and tear, leading to breakdowns and downtime.
To check if your machine is backed correctly:
-Seek out any low spots in the track (the surface where the tool slides along). If there are any soft spots on this surface, they could cause an uneven amount of plastic flow during injection molding.
-Check for misalignment between the tool’s gate location and gate posts
– these two should be perfectly aligned so that no warping occurs when injecting resin into a mold cavity.
If you are getting a new machine, get an injection pressure monitor for it
If you are getting a new device, get an injection pressure monitor for it. And if you already have a machine, buy one and install it on your existing equipment. It will help you detect leaks, blockages, worn parts, and other potential problems before they happen.
The benefits of using a pressure monitor include the following:
Reduction in downtime due to unexpected breakdowns or repairs
Better control over the quality of the product being produced
Take note of the warning signs that your machine may need backing
The first thing to do is check the injection pressure gauge on your machine. If this constantly goes up, it could signal that there’s too much backing in the machine, and you need to put some more in. You should also check the temperature of your injection machine regularly.
If it’s too hot, then there’s a chance you’re getting too much backing and not enough fluid oil into your mix. Finally, notice what happens when you start the machine every day. If the machine makes a lot of noise or starts to smoke, it may also indicate that the backup occurred somewhere inside the machine.
The warning signs for backup might be different depending on which type of injection molding machine you own (for example: whether yours is electric or hydraulic). But here are some general guidelines for how often you should check these vital functions:
Electric Injection Molding Machines: Monthly
Hydraulic Injection Molding Machines: Weekly
Be proactive about fixing problems before they become bigger ones
Injection machines are not immune to breakdowns. You need to be proactive about fixing problems before they become bigger ones.
Proactive maintenance is just as crucial for injection machines as for any other machinery you use in your shop or factory. If you don’t fix a minor issue in time, it will only get more expensive to select the next time the problem crops up.
Establish a preventive maintenance plan for the injection molding machine to avoid failure
Preventative maintenance for injection machines is a must.
Injection molding is an essential part of the manufacturing process, but it’s’ also time-consuming and labor-intensive. Regular inspections and service ensure your machines operate at peak efficiency. In addition, following our tips below will help you avoid breakdowns that could set your business back or cause delays in getting products out there:
Suppose you notice any problems with your machine or its components. Contact us immediately so we can fix them before they become more significant problems!
Suppose your machine breaks down while running an order, don’t panic! We will be on call 24/7 to deal with any problems during transportation and delivery. In this way, others do not need to know, nor do you!
Maintain proper ventilation around the area where these processes occur by replacing parts (e.g., seals) as needed and checking the fluid level regularly (e.g.). And keep everything clean and deal with any spillage (including oil) immediately to keep the current equipment up to date.
The injection molding machine is playing an increasingly important role.
Injection machines are an integral part of any factory. They help ensure that products are produced on time and with minimal waste. However, if they aren’t properly maintained, they can create a whole host of problems for your business. By taking action now, you can avoid these issues in the future by implementing a preventative maintenance plan that will keep your equipment running smoothly!